Friday, July 15, 2011

Revolved Protrusion Overview-Solidedge

Overview:
 

A Revolved Protrusion is a feature that adds material to a solid. The profile that is created for a revolved protrusion is revolved about an axis. Let's review some of the options that are particular to a revolved protrusion.

Axis of Revolution

When creating a profile for a revolved protrusion, you must identify one of the lines as the Axis of Revolution. The Axis of Revolution icon is located on the Features and Relationships toolbar. This option converts a line into an axis of revolution and changes the font to a centerline.

 

Extents.

When creating a revolved protrusion, there are two extent options available, 360 Degrees and Finite Extent. The 360 Degrees option creates a full revolution. If this option is selected, no other input is required. The default option is called Finite Extent. This option defines the protrusion with an angle value from the profile. To define the angle, you have three options.


Option 1 is to drag the cursor to the approximate location and pick the location in the graphics window. The step distance can be changed to increase or decrease angle increment. It defaults to every 5 degrees.

  
Option 2 is to type in a value in the Angle text box and press ENTER on the keyboard. After the distance is entered, pick the location to determine the direction of the revolved protrusion.


Option 3 is to pick a keypoint. The keypoint option can be end point, mid point, arc center, or tangent point on the solid. The revolved protrusion is then linked to that keypoint and is modified when the keypoint moves.

Symmetrical/Non-Symmetrical.

With any revolved protrusion, you can use the Symmetrical or Non-Symmetrical Extent option for the Finite Extent. The Symmetrical Extent option would rotate the feature evenly on either side of the profile. The Non-Symmetrical Extent allows you to define the start and end angles relative to the profile.



Play the video for an overview of Revolved Protrusions. This file contains sound, so be sure to adjust your volume accordingly.

Thursday, July 14, 2011

Protrusions

Protrusions


    Path: Features | Protrusion…







Use this to ...
  • Adds material to a model by extending a profile.
  • The following video demonstrates how to create a protrusion from a constrained profile. Do not adjust your volume; there is no sound associated with this video.

Key Points..


  • Protrusions always add material to the solid.
  • Protrusions are usually the first feature in a part.
  • The ribbon bar guides you through the process of creating a protrusion. 



Prerequisites

  • · A thorough understanding of creating profiles in Solid Edge.


    Process: Create a Protrusion...

     


                                    Step 1

    Click Protrusion on the Features toolbar.

          
                                    Step 2

    Define the plane for the profile or select the objects from an existing sketch.

                                    Step3

    Complete the profile step by drawing and constraining a profile.

                        Step 4

    For an open profile, a small red arrow appears to select the side to add material. Pick the Side Step direction to add material in the Graphics window.

                                    Step 5





    Pick one of the extent icons on the ribbon bar

                                    Step 6

    If required, activate the Non-Symmetric or Symmetric Extent option.

                                    Step 7

    Complete the extent options to define the size of the protrusion.

                                    Step 8

    Pick in the Graphics window to create the feature.

                                   Step 9

    If required, activate the Treatment step and apply a treatment to the protrusion.
     

                    Step 10


    Click Finish on the ribbon bar to complete the protrusion.

    Thursday, July 7, 2011

    Protrution Overview Day2-Solidedge

    Additional Protrusions.

    When additional protrusions are added, there are more options available on the extents step of the ribbon bar. In addition to From/To Extent and Finite Extent are Through All and Through Next. The Through All option creates a protrusion that extends across the entire part. When this option is activated, there is a small red arrow that displays. This is the direction of the feature and it can be set to up, down, or both sides of the profile. The Through Next option extends the protrusion until it collides the next face on the solid. You will need to set the direction of the protrusion just like the Through All option.




    Symmetrical/Non-Symmetrical.

    With any protrusion, you can use the Symmetrical or Non-Symmetrical option for most of the extent options.

    Treatment Features.

    Protrusion features have the capability of applying a treatment. There are two different treatment options, Drafts and Crowns. The Draft treatment applies an angle to any face that is perpendicular the profile plane. This option is great for applying tapers to plastic parts or cast features. The Crown treatment applies a radial treatment to all faces that are perpendicular to the profile plane. For cosmetic parts, this provides a softer look to the part and still allows the feature to be cast or molded.


    Wednesday, July 6, 2011

    Protrusion Overview.- Solidedge

    Protrusion Overview.



    Overview: Protrusions are features that add material to a solid. In the previous topics, we discussed the feature creation process. Now let's look at some of the options for protrusions.

    Protrusion as a Base Feature.

    When you are creating the base feature in the part with a protrusion, there are two extent options available. The default option is called Finite Extent. This option defines the extrusion with a distance value from the profile. To define the distance, you have three options.

    Option 1 is to drag the cursor to the approximate location and pick the location in the graphics window.

    Option 2 is to type in a value in the Distance text box and press ENTER on the keyboard. After the distance is entered, pick the location to determine the direction of the protrusion.

    Option 3 is to pick a key point. The key point option can be end point, mid-point, arc center, or tangent point on the solid. The protrusion is then linked to that key point, and is modified when the key point moves.

    The second extent option available is called From/To Extent. This option defines the length of the protrusion as the distance between the 'From' surface or plane, and the 'To' surface or plane. When creating the base feature, you will typically use the Finite Extent option

    Tomorrow we will see Additional Protrusions ,Symmetrical/Non-Symmetrical & Treatment Features the continuation of this topic.

    The video for overview of Protrusions will be posted on tomorrow.

    Please Give comments.

    Feature Creation Process day2-Solidedge

    In Continuation to yesterday's post.

    Define Plane
    The first step in creating a feature is to define the plane. This is the plane that the profile is created on and the zero location of the feature. One option that is available is called Select from Sketch. A Sketch feature is just a profile that is constrained. Use this option when a sketch feature exists in the model. If there are no sketches, this option is not available.

    Profile
    After the plane is defined, you are placed in profile mode. Here is where you define the outline for the profile. This profile can be an open or closed profile. If you are creating the first feature in the part, then the profile has to be a closed profile.


    Side Step
    If your profile is open the next step in the feature process is to define the side step. The side step is a direction arrow that originates from the profile. The arrow point to the side that material is to be created for the feature. If your profile is closed, this option is unavailable and is skipped.

    Extents
    When a feature is created, the feature starts at the profile, and can end on either side of the profile. By activating the Symmetric Extents icon, the feature is now created equally on both sides of the profile. For example, if a distance of 30 millimeters is specified for the overall distance, the feature would extend 15 millimeters on each side of the profile. The Non-Symmetric Extents icon creates the feature with a different start distance and end distance. For example, you could start the feature at 3 millimeters and end it at 20 millimeters from the profile.

    The Extents Step defines the distance for the feature. For features like Protrusions and Cutouts, the extent options define a linear direction. For features like Revolved Protrusions and Revolved Cutouts, the extent options define an angular orientation. These options will be reviewed in the upcoming topics
    .

    Treatment Options
    Some features have the capability of creating treatments. In Solid Edge, treatments come in the form of Drafts and Crowns. The Draft Treatment is a handy option for creating plastic parts or castings. It saves you from having to apply a secondary Draft feature to the model. The Crown Treatment is similar to the Draft Treatment except for the treatment is rounded, where draft is flat.


    Feature Creation Process Video

    Tuesday, July 5, 2011

    Feature Creation Process-Solidedge

    Feature Creation Process
    In this unit:
    - Exposes you to the feature creation process.
    - Familiarizes you with the different types of features and terminology.
    - Shows you how to create the different types of features.


    Overview:

    This topic is intended to provide you with an example of a typical process for creating features. While these steps will not always be the same for every feature, they are a good, general guide for most features. Solid Edge guides you through this process by using the ribbon bar. The ribbon bar automatically advances to the next step after the current step is successfully completed.

    Play the video for an overview of the feature creation process. This file contains sound, so be sure to adjust your volume accordingly.

    Sunday, July 3, 2011

    Introduction For Creating Feature - Solid edge

    Hi Viewers
    We have seen how to create reference plane and profile in sketch modelling which ends here.
    Now let us move on to the next level (Part Modelling).

    In order to create a feature the above said reference plane and profiles are the major blocks.

    Now we will put these blocks together. Most features utilize reference planes and profiles as part of the feature creation process.



    Overview of the Creating Features



    Play the video for an overview of the Creating Features unit. This file contains sound, so be sure to adjust your volume accordingly.

    Saturday, July 2, 2011

    Project: Advanced Profile Creation Project - SolidEdge

    Project: Advanced Profile Creation Project

    clip_image002

    Completion Time: 45 Minutes

    Objective: Apply the techniques you learned in this chapter. During this project, you are going to create two sketch profiles. You will practice using drawing tools like lines, arcs, ellipses, and trimming. In addition, you will apply the required geometric constraints to hold the profiles to the desired shape. You will then create the necessary dimensions to create a fully constrained profile.

    Instructions

    1: Create a new metric part. Save the part and name it advanced_profiles.par. Place the file in a location where you have permission to save parts.

    Step 1 - Details

    1.1 Click File | New.

    1.2 Select the More tab on the New dialog.

    1.3 Pick Normet.par from the Templates list.

    1.4 Click File | Save.

    1.5 Click OK on the File Properties dialog.

    1.6 Use the Look In option to navigate to a folder for where to save the part.

    1.7 Enter advanced_profiles in the File name box.

    1.8 Click OK to save the part.

    2: Create the first sketch. Place the sketch coincident with the Top plane.

    Step 2 - Details

    2.1 clip_image008 Click Sketch.

    2.2 Click Coincident Plane from the Plane pull-down on the ribbon bar.

    2.3 In the Graphics window, pick the Top plane.

    3: Create the geometry for the profile. Start by drawing a circle with the center attached to the mid point of the reference plane. Next create five tabs as depicted in the graphic. clip_image009

    Trim the profile to complete the main portion of the geometry

    clip_image010

    Step 3 - Details

    3.1 clip_image011 Click Circle by Center from the Circle fly-out on the Draw toolbar.

    3.2 Move the cursor over the intersection of the two reference planes. Pick the midpoint of either reference plane.

    3.3 Move the cursor to create the circle. Pick the location to create the circle so it is just inside the reference planes.

    3.4 clip_image012 Click Line on the Line fly-out on the Draw toolbar.

    3.5 Start at the top of the circle and create a vertical line, an arc, and another vertical line. The profile should look similar to the following graphic. clip_image013

    Right-click after the profile is drawn.

    3.6 Create four additional tabs just like the last one you just created. The profile should look similar to the following graphic.

    clip_image009[1]

    3.7 clip_image015 Click Trim on the Draw toolbar. Hold the left mouse button down and drag the cursor across the curves in the graphic.

    clip_image016

    Release the left mouse button to complete the trim.

    3.8 Repeat the process for the four remaining tabs. The profile should look similar to the following graphic.

    clip_image010[1]

    4: Create the construction geometry for the first profile. Start by creating a circle that is larger that the first circle drawn in the previous step. Then create a series of lines. Each line is to start at the center of the profile and terminate at the arc center of each tab. There should be five lines total.

    clip_image017

    After the curves are created, convert them to reference geometry.

    clip_image018

    Step 4 - Details

    4.1 clip_image011[1] Click Circle by Center from the Circle Fly-out on the Draw toolbar.

    4.2 Pick the location for the center of the circle near the center of the profile.

    4.3 Pick the location of the diameter just inside the tabs, but outside the circle.

    4.4 clip_image012[1] Click Line on the Line Fly-out on the Draw toolbar.

    4.5 Pick the mid point of the reference plane for the start of the line and pick the arc center of one of the tabs.

    4.6 Create a line for all five tabs. The profile should look similar to the following graphic.

    4.7 Click Construction on the Draw toolbar.

    4.8 Pick the circle. Notice the font changes to phantom.

    4.9 Pick the five lines. The profile should look similar to the following graphic.

    5: Apply Geometric Constraints for the first profile. There are several constraints to apply, here is the basic rundown: Make all lines for the tab tangent to the arc on the tab. Make the short lines on the tab parallel to each other, Make the centerline for each tab parallel to one of the lines on the tab. The arcs on the top of each tab are of equal length. Make the construction circle concentric to center of the profile. Connect the arc center of each tab to the construction circle. Make sure the lines for to the tab at the top of the profile are vertical. The profile should look similar to the graphic.

    clip_image019

    Step 5 - Details

    5.1 clip_image020 Click Tangent on the Features and Relationships toolbar. Pick a short line on the tab and select the small arc. Repeat the process for all tabs that do not have a tangent constraint applied.

    5.2 clip_image021 Click Parallel on the Features and Relationships toolbar. Pick the short line on one side of any angled tab and then pick the other short line. Repeat the process for all angled tabs.

    5.3 clip_image021[1] Click Parallel on the Features and Relationships toolbar. Pick the short line on one side of any angled tab and then pick the long line that runs to the center of the profile. Repeat the process for all angled tabs.

    5.4 clip_image022 Click Equal on the Features and Relationships toolbar. Pick the arc on the top tab and pick the arc on the next tab. Repeat the step until all arcs are equal to each other.

    5.5 clip_image023 Click Concentric on the Features and Relationships toolbar. Pick the construction circle and pick the arc that is connected to the center of the reference planes.

    5.6 clip_image024 Click Connect on the Features and Relationships toolbar. Pick the arc center of a tab and pick the construction circle. The cursor should indicate that you are selecting a Point on Curve when you pick the construction circle. Repeat the process for all five tabs.

    5.7 Inspect the three vertical lines at the top tab. Make sure each of them have a plus (+) sign at the mid point of each line. If they do not, click Horizontal – Vertical Relationship on the Features and Relationships toolbar. Pick each line that requires the constraint.

    5.8 The profile should look similar to the graphic.

    clip_image019[1]

    6: Apply dimensions to the first profile. Use the graphic as a reference for the size of the profile.

    clip_image025

    Step 6 - Details

    6.1 clip_image026 Click Smart Dimension on the Draw toolbar. Pick the arc on any of the tabs. Move the cursor to display the dimension. Pick the location for the dimension. Enter 10 for the size of the radius and press ENTER.

    6.2 Pick the construction circle. Move the cursor to display the dimension. Pick the location for the dimension. Enter 150 for the size of the diameter and press ENTER.

    6.3 Pick an arc that is segmented by a tab. clip_image027 Activate Diameter on the ribbon bar. Move the cursor to display the dimension. Pick the location for the dimension. Enter 100 for the size of the diameter and press ENTER.

    6.4 clip_image028 Click Angle Between from the Dimension Between Fly-out on the Draw toolbar. Pick the vertical construction line. Pick the construction line for the tab in the upper-right side of the profile. Move the cursor to display the dimension. Pick the location for the dimension. Enter 360/5 for the size of the angle and press ENTER.

    6.5 Select the construction for the next tab that is in a clockwise direction. Move the cursor so the dimension is chained from the last dimension. Pick the location for the dimension. Enter 360/5 for the size of the angle and press ENTER. Continue picking construction lines and entering the value until the profile is complete. Once complete, the profile should be completely black. The completed profile should look similar to the following graphic.

    clip_image025[1]

    7: Finish the first sketch and save the part.

    Step 7 - Details

    7.1 clip_image029 Click Return on the ribbon bar.

    7.2 clip_image030 Click Finish on the ribbon bar.

    7.3 Click File | Save.

    8: Create the second sketch. Place the sketch coincident with the Front plane.

    Step 8 - Details

    8.1 clip_image008[1] Click Sketch.

    8.2 Click Coincident Plane from the Plane pull-down on the ribbon bar.

    8.3 In the Graphics window, pick the Front plane.

    9: Create the curves for the second profile. The second profile consists of two ellipses, one at 0 degrees and one at 90 degrees. The two ellipses share the same center point. clip_image031

    Trim the center portions of the profile away so you are left with four partial ellipses. The completed profile should look similar to the following graphic. clip_image032

    Step 9 - Details

    9.1 clip_image033 Click Ellipse by Center from the Circle fly-out on the Draw toolbar.

    9.2 Pick the location for the center of the ellipse somewhere below the horizontal reference plane. Enter 0 in the Angle text box and press ENTER. Drag the cursor to the left of the origin. Pick the location of the primary axis. Move the cursor up and pick the location of the secondary axis.

    9.3 Create a second ellipse at the arc center of the first ellipse. Enter 90 in the Angle text box and press ENTER. Pick the location of the primary axis, then the secondary axis.

    9.4 clip_image015[1] Click Trim on the Draw toolbar. Hold the left mouse button down and drag the cursor across the curves in the graphic. Release the left mouse button to complete the trim. clip_image034

    10: Create the geometric constraints for the second profile. There are several constraints to apply, here is the basic rundown: Connect the centers of all four ellipses. Make all four ellipses equal to each other. Align the four corners of each ellipse both horizontally and vertically. Make the center of the ellipses align vertically with the mod point of the reference plane. The profile should look similar to the graphic.

    clip_image035

    Step 10 - Details

    10.1 clip_image024[1] Click Connect on the Features and Relationships toolbar. Pick the arc center of an ellipse and pick the arc center of a second ellipse. Repeat the process for all four ellipses

    10.2 clip_image022[1] Click Equal on the Features and Relationships toolbar. Pick the ellipse on the top and pick the ellipse on the right. Repeat the step until all ellipses are equal to each other.

    10.3 clip_image036 Click Horizontal – Vertical Relationship on the Features and Relationships toolbar. Pick the end point of an ellipse and pick a second end point of a second ellipse. The two points should align horizontally or vertically. Repeat the process for all four corners. You should see a dashed box connected to all four corners of the profile. Each leg of the box should have a plus (+) sign in the middle of it.

    10.4 clip_image036[1] Click Horizontal – Vertical Relationship on the Features and Relationships toolbar. Pick the arc center of an ellipse and pick the mid point of the reference plane. The two points should align vertically. The profile should look similar to the following graphic.

    clip_image035[1]

    11: Create the dimensions for the second profile. Use the graphic as a reference for the size of the profile.

    clip_image037

    Step 11 - Details

    11.1 clip_image026[1] Click Smart Dimension on the Draw toolbar. Pick the horizontal reference plane and pick the arc center of any ellipse. Move the cursor to display a vertical dimension. Pick the location for the dimension. Enter 50 for the size of the dimension and press ENTER.

    11.2 Pick the lower end point of the ellipse on the left and pick the arc center of any ellipse. Move the cursor to display a horizontal dimension. Pick the location for the dimension. Enter 10 for the size of the dimension and press ENTER.

    11.3 clip_image038 Activate Select Tangency on the ribbon bar. Pick the tangency of the right ellipse and pick the arc center of any ellipse. Move the cursor to display a horizontal dimension. Pick the location for the dimension. Enter 30 for the size of the radius and press ENTER.

    12: Finish the second sketch and save the part.

    Step 12 - Details

    12.1 clip_image029[1] Click Return on the ribbon bar.

    12.2 clip_image030[1] Click Finish on the ribbon bar.

    12.3 Select File | Save.

    Review: You should have more confidence in working with profiles after completing this project. Working with ellipses in a profile can be frustrating, but with a little patience, you can get the results you are looking for. Remember to always try and create a fully constrained sketch and be sure to capture your design intent.